High-Speed
Knitting & Manufacturing
Civil engineering discipline applied to stitch formation. We utilize state-of-the-art circular knitting machines to transform premium yarns into dimensionally stable, ultra-consistent greige fabric.
Mayer & Cie / Terrot High-Gauge Circular Knitting Floor
How Our Knitting Lines Operate
From raw cone mounting to finished greige roll doffing, each stage is controlled by digital yarn tension systems and optical sensors.
Yarn Receipt & Tensile Testing
Every yarn lot (100% Combed Cotton, Cotton-Lycra, Modal, Bamboo, PC & Poly Blends) is tested for count uniformity, CSP strength, twist per inch (TPI), and hairiness before mounting on creels.
Creel Setup & Positive Yarn Feeding
Automated Memminger positive storage feeders maintain uniform tension across all yarn strands. Electronic yarn break detectors stop machines in milliseconds if tension fluctuates.
Precision Circular Knitting
High-speed circular knitting machines (20G to 34G) interlock loops with mathematical accuracy. Cam angles and cylinder synchronization are calibrated to prevent needle lines and spirality.
Inline Optical Inspection & Defect Tagging
Continuous LED-illuminated backlighting and optical scanning inspect the knitted tube as it emerges from the cylinder, instantly flagging missed loops or dropped stitches.
Greige Roll Doffing & Barcode Tagging
Knitted rolls are weighed, tagged with digital batch barcodes (tracking yarn lot, operator, machine ID, and exact GSM), and transferred immediately to the in-house dyeing plant.
Specialized Knitting Machinery
Our battery of circular knitting machines covers everything from ultra-fine lightweight single jersey to heavyweight 450 GSM winter fleece.
Single Jersey Multitrack Machines
Gauges: 24G, 28G, 32G, 34G
Cylinders: 26" to 34" Cylinder
Key Products: Single Jersey, Lycra Jersey, Pique, Honeycomb, Slub Jersey
4-track cam box for structured knit textures, high feeder count for high-speed output.
Double Jersey & Interlock Machines
Gauges: 24G, 28G, 30G
Cylinders: 30" to 34" Cylinder
Key Products: Interlock, Rib 1x1, Rib 2x2, Ottoman, Waffle, Thermal Knits
Dial and cylinder needle synchronization delivering reversible, non-curling edge stability.
3-Thread Fleece & Terry Knitting
Gauges: 20G, 24G
Cylinders: 30" to 32" Cylinder
Key Products: French Terry, Heavyweight 3-Thread Fleece, Loopback Terry
Engineered tie-yarn and loop-yarn sinkers creating lofty, brushed-ready winter structures.
Stage 02: Dyeing & Color Chemistry
See how greige rolls undergo bio-polishing, low liquor softflow dyeing, and computerized spectrophotometer color matching.